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Phoenix, AZ

Phoenix Convention Center Foundation Retrofit

Micropile underpinning · seismic retrofit

STRONG fit$1.42M – $1.58M

Why bid: Project sits squarely in our specialty. Restricted-access interior work with low headroom favors micropile installation over driven alternatives, and the seismic retrofit scope aligns with FHWA design references already in our library.

Executive summary

Existing 1985-era convention center requires foundation underpinning to support a new 4-story east-wing addition and to bring the original structure into compliance with the current Phoenix seismic provisions. Subsurface investigation identifies competent weathered granite at 26-32 ft below ground surface, ideal bond-zone depth for hollow-bar micropiles. Interior installation under 14 ft clearance constrains rig selection. Production rate is the schedule driver — owner has imposed a hard 90-day completion window between trade shows. Critical interface coordination with the existing slab cut-out crew and the MEP rerouting subcontractor will determine whether the schedule holds.

Key findings
Bond zone hits competent weathered granite at 26-32 ft

All 14 boring logs confirm SPT N>50 refusal in granitic bedrock at consistent depth. Design capacity of 140 kips/pile is achievable with conservative bond stress assumptions.

Cited · Geotech Report, pp. 47-58
14 ft interior clearance limits rig selection

Only low-headroom restricted-access rigs (Klemm 802 class) will fit. Mobilization adds a week and a half over open-site installation; production rate drops to ~6 piles/shift.

Cited · Drawing A-101, Project Manual 02-3110
90-day window driven by trade-show calendar

Hard owner-imposed milestones force 2-crew parallel installation. Casing lead-time on 7-inch Sch 80 is currently 4-6 weeks — order at NTP, no float.

Cited · Spec 01 32 00, Section 1.4.B
Recommended design
Primary system

Hollow-bar micropiles, 7-inch O.D. cased, 38 ft typical

Pile count162 ea (incl. 12 sacrificial test piles)
Design capacity140 kips compression / 70 kips tension
Typical length38 ft (24 ft bond + 14 ft free)
Casing7-inch O.D. Sch 80 permanent steel
Reinforcement1-3/4 in. hollow-bar Grade 80
Test program3 sacrificial verification + 24 proof tests
Risk assessment

Casing lead-time slip blows the trade-show window

HIGH
Procurement

Mitigation: Place casing PO at NTP. Lock pricing 60 days. Identify second-source mill before bid.

Existing utilities not located below current slab

MEDIUM
Geotechnical

Mitigation: Vacuum truck pre-excavation at every pile location. Owner to fund as separate line item.

Dust and noise restrictions during evening events

MEDIUM
Schedule

Mitigation: Confirm 11pm-5am no-work window in the bid form. Build shift schedule around it before commit.

Existing slab thickness unknown; coring may exceed plan

LOW
Cost

Mitigation: Carry an allowance for 8-inch typical / 14-inch max. Verify with first 4 cores.

Clarifications needed

Who is responsible for slab cutting and patching at each pile location?

HIGH priority

Bid form silent on slab restoration scope. $30-60K swing depending on responsibility.

Is the owner-provided geotech investigation report current as-built?

MEDIUM priority

Borings are dated 2019. Two minor structural revisions since may have invalidated select borings near grid line 7.

Confirm the seismic design category — IBC 2021 vs. 2024?

MEDIUM priority

Cited spec references both. SDC D vs. SDC C changes confinement requirements and pile count.

Cost drivers
Order-of-magnitude estimate$1.42M – $1.58M
  • Restricted-access rig mobilization (low-headroom premium)
  • Permanent casing material — 162 piles × 38 ft × 7-inch Sch 80
  • Two-crew parallel production schedule to hit 90-day window
  • Independent third-party load testing per spec 31 63 26

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